Service-News

纺织制造业正变得愈加以数据为驱动。该行业的主要参与者正在实施数字化转型，以实现更高的利润和更加可持续的增长。丝丝姆数字套件Nema用于收集信息，以便做出基于数据的决策，帮助缩短停机时间，提高产能和改善质量。它还有助于客户随时随地快速轻松地将成功复制到任何连接的机器上。

及早发现、快速行动、缩短停机时间
在生产过程中很难及时检测到任何故障，等到发现时往往为时已晚。Nema几乎实时监测与机器正常运行相关的数据，如机器和锭位故障、警告等，并将这些数据传输到仪表板，以提供全局概览。系统会对任何偏差发出警报，以便及早检测到异常。可及时做出基于数据的决策，从而限制代价高昂的停机、成本和收入损失。

快速将成功复制到其他设备
通过跟踪关键性能指标，Nema使客户能够识别机器运行性能最佳的条件。然后，可以轻松复制这些条件，以确保整个机组都能高效生产。

AMANN将效率提高5%
AMANN是国际领先的生产商之一，致力于为工业纺织品提供优质的缝纫线、刺绣线和高档纱线。作为其领域的创新者，该公司率先使用Nema来监管其八个生产基地的机器性能。仅在三个月后，AMANN就优化了其制造工作流程，将效率平均提高了5%以上。

实时数据正成为纺织行业的标准。通过几乎实时的监控和对生产数据的智能利用，Nema在正确的时间提供正确的见解，以释放整个绕线机机组的所有潜力。

更多信息请联系

SSM Schärer Schweiter Mettler AG

In the fast-paced market of synthetic yarns, answering the ever-increasing customers’ demands in a timely manner is a crucial competitive advantage. Since 2002, the synthetic yarn manufacturer TURKTEX has excelled at finding newer, better, and faster ways to satisfy its customers’ demands, almost in no time. With SSM DP5-T, TURKTEX takes its competitiveness and mission towards customers to the next level.

The independent Turkish textile company, TURKTEX, focuses on the world of synthetic yarns, and is a brand of Turkuaz Tekstil San. ve Tic. A.Ş. group. Founded in 2002, in Bursa, Turkey’s textile hub, TURKTEX has relied on SSM texturing machines from the very beginning, enabling the company to respond to customers’ demands with innovative, fast and flexible solutions.

Due to its superior products, TURKTEX is now Turkey’s leading company in the high value-added continuous filament sector, especially for polyester (PES) and polypropylene (PP) yarns. Its production portfolio includes yarns for home textiles (such as curtains, upholstery, mattress ticking and carpets), fashion, automotive fabrics as well as yarns for technical applications, outdoor and military. Besides supplying the local market, the company exports its products to more than 30 countries.

The largest portfolio to meet customers’ demands at any time
TURKTEX has the ambition to become the Amazon of yarns, that is the biggest synthetic yarn retailer. With a huge portfolio including polypropylene (PP) or polyester (PES) in divergent forms (recycled, flame retardant and more), various final yarn counts up to 2 000 denier, each available in 50 different colors, the company is on track to succeed.

DP5-T: the right solution to handle large assortments
In order to provide its huge range of yarns with short lead times, TURKTEX is dependent on reliable, fast, flexible and easy-to-use machines that are also quick and simple to maintain.

SSM machines have proved to be the perfect solution. In 2020, TURKTEX acquired the last SSM texturing machine DP5-T to help the company meet the demand in Air Textured Yarn (ATY) made of PES and PP (Fig. 1). It then invested in a DP5-FT false twist-texturing machine to drive business in the Drawn Texturized Yarn (DTY) market as well.

Today, the company stores approximately 1 000 different recipes in its SSM DP5-T machines and changes around every other second day the settings of the spindles. Any recipe can be removed and put back into production without any quality or repeatability issues. With its individual drive concept, the DP5-T makes it easy to switch between recipes, an indispensable feature for TURKTEX as it responds to the ever-changing needs of its markets.

TURKTEX is very satisfied with SSM’s support, service and technicians. Plant Manager, Mr. Ömer Efendioğlu (Fig 2.), highlights: "SSM cares about our needs and supports us from the first negotiation to the commissioning of the machine and beyond."

Flexibility, fast response and excellent quality
TURKTEX has a strong internal textile research and development department which ensures innovative products. To make these products a reality in the desired quality, the company can count on SSM. Mr. Dündar Cetin (Fig. 3), owner and technical director of TURKTEX, is convinced that it is crucial to satisfy customers' requirements immediately and without delay. He states: "Always keeping promises and ensuring excellent quality is possible for us, thanks to SSM DP5-T."

Flexibility is another critical factor. While standard batches in the industry are usually over 2 tons, TURKTEX handles many small orders, as low as 50 kg. Changing raw material and parameters can be laborious, but with the DP5-T, it is easy for operators to switch between orders.

In summary, Mr. Cetin says: "I am really very happy about the cooperation with SSM because we follow the same values with our identical slogan: Flexible, Fast, Safe."

For further information please contact:
SSM Schärer Schweiter Mettler AG
L_hc__mss--ofni . www.ssm.ch

Rieter is presenting the Autoconer X6 at the upcoming ITM 2022 in Istanbul (Turkey), taking place from June 14 to June 18, 2022, which further improves the attractiveness of the company’s ring and compact-spinning offering by completing the system. In addition, Rieter is showing the roving frame F 40 which doffs at 90 seconds only. SSM’s NEO-YW precision winder is launching into the European market while three key innovations in components are being introduced.

The Autoconer X6 is a globally recognized winding machine at the highest performance level, putting it on a par with all other Rieter machines. The winding machine serves as the final quality assurance in the ring and compact-spinning process and is key to the performance of the subsequent process stages.

The latest splicer generation OZ1 (Ne 20 to Ne 120 and finer) and OZ2 (Ne 3 to Ne 40) provides an optimum splice quality based on an open prism. When splicing cotton-based elastic core yarns, duo-core yarns and multi-core yarns, the open prisms are used in combination with the Elastosplicer. This has already been successfully introduced in vertically integrated mills.

The new Multilink system with Multilot offers maximum flexibility: Up to four ring spinning machines are linked to one Autoconer, with each ring spinning machine able to supply a different type of yarn.

With the integration of the Autoconer X6 into the Rieter system, the mill management system ESSENTIAL will open up over the coming years the potential for end-to-end transparency and optimization throughout all process steps.

The roving frame F 40 was already introduced to the market at ITMA 2019. A precise bobbin build-up in combination with a doffing time of 90 seconds only and the option of setting the drafting system electronically are convincing customers to invest in this machine in combination with Rieter systems.

SSM is presenting the NEO-YW precision winder which brings to bear SSM’s unmatched winding expertise into one easy-to-use and high-performing machine. NEO-YW will kick off its launch into the European market at ITM 2022.

Components for Higher Performance and Durability

The newly acquired Accotex and Temco brands are adding strength to the components family, which now includes Accotex, Bräcker, Graf, Novibra, SSM, Suessen and Temco. Rieter is presenting three key innovations at ITM.

Accotex’s new top and bottom aprons NO-79201 offer outstanding tear and abrasion resistance and superior friction properties. They can be applied universally, making service and stocking more efficient.

Temco’s intelligent bearing solution i-Bearing for filament machines allows condition monitoring online. By identifying critical conditions, bearings can be replaced before they fail which helps to minimize machine downtimes.

Today, Bräcker’s berkolizing technology of treating rubber cots with UV light to improve the surface has become an industry standard. At ITM, Bräcker is introducing the berkolizer pro which stands for consistent, energy-efficient, and adjustable UV treatment.

Opportunities and Challenges to the Spinning Industry

2021 was an unprecedented year for the global spinning industry. Driven by the market recovery after the pandemic and the regional shift of the industry, customers invested in new spinning systems at levels never experienced before. And despite the current uncertainties, customers continue to invest.

As market and technology leader, Rieter succeeded in this environment in posting a record order intake for 2021. This is clear evidence of the high level of trust customers have in Rieter. Dr. Norbert Klapper, CEO of Rieter, says: “Systems, machines, components, parts and services from Rieter have ensured competitiveness and success for customers over many years in the past and will continue to do so in the future.”

Dr. Klapper also comments on the challenges that lie ahead for the industry as it takes advantage of market opportunities: “The pandemic is not over yet, and business is exposed to dramatic cost increases as well as shortages in material supplies and logistics. In difficult times, it is important to work together even more closely than under normal circumstances. It’s all about true partnership and trust – the basis of Rieter’s business for 226 years.”

Visit Rieter at ITM 2022 at TÜYAP Fair Convention and Congress Center, Istanbul, Turkey, from June 14 to 18, 2022 in hall 3-314 at booth C07. Register to experience our virtual booth from anywhere, anytime via [www.rieter.com/company/virtualworld] with the ITM 2022 edition going live June 10, 2022.

Customer benefit
Seize the opportunity to exchange your analogue potentiometer with a digital one and profit from various advantages. The new potentiometer enables 400 times more measuring cycles than the analogue potentiometer. Additonally, an important improvement is a more accurate and stable signal with an exact resolution and no drift. Further, there is also no wear and tear side effect for this spare part.

All customers with machines as mentioned on the flyer, no matter which PCB, can profit from this new retrofit kit.

Download the "Retrofit Digital Potentiometer" flyer HERE and ask our service support for an offer.

Please do not hesitate to contact us for further information about SSM service solutions at L_hc__mss--troppus

SSM Schärer Schweiter Mettler AG

The main advantage of this retrofit for the customer lies with faster and more powerful motors. Due to stronger motors the speed can be increased, default rate can be decreased and lifetime of motors is longer. All factors have a very positive impact on productivity, which is a key criteria for production.

Download the "Conversion Traverse Unit TW1/2" flyer HERE and ask our service support for an offer.

Please do not hesitate to contact us for further information about SSM service solutions at L_hc__mss--troppus

SSM Schärer Schweiter Mettler AG

Customer benefit
Customers with PW1/2/3/8/X machines and cylindrical tubes profit from clear advantages in length measuring. Already when re-/winding 5000m of yarn the improved accuracy on length can be felt.

Further, there is less waste in the downstream process which results in a higher profitability for the customer. SSM already offers this option for other machines with great success and is pleased to make one of the latest length measuring technologies available to its customers.Once customers decide to upgrade their machines, they will benefit from improved accuracy and save money due to less waste.

Additional spare parts
All customers with PW machines, which are equipped with a Multiflex, Smartflex or a Precicontrol PCB can profit from this new kit. The following spare parts are required to improve the length measuring substantially: magnetic sensor, aluminium support, support roller with magnet ring, rubber-seal, software.

Download the "Support Roller Sensor PW" flyer HERE and ask our service support for an offer.

Please do not hesitate to contact us for further information about SSM service solutions at L_hc__mss--troppus

SSM Schärer Schweiter Mettler AG

A big advantage of Smartflex is that the control unit does not require any backup batteries and is therefore more stable than Precicontrol or preciflex™. Upgrading electronics of the machine can prolong its usability for additional 10 years.

With a Smartflex upgrade, SSM customers have clear advantages. Not only can they continue to use well maintained machines for another 10 years, but they also save money and add their share to a sustainable environment for consumers. Additionally, the new system is more stable which facilitates handling and maintenance. Latest version of machine terminal with coloured display and state-of-the-art electronical control board results in a significant improvement of the system communication, less break downs and higher machine efficiency.

Download the "Retrofit to Smartflex" flyer HERE and ask our service support for an offer.

Please do not hesitate to contact us for further information about SSM service solutions at L_hc__mss--troppus

SSM Schärer Schweiter Mettler AG

纱线以及卷装的多样性 - 特殊挑战
问题是：络筒机通常不能够直接生产出易于染色的卷装，这是由于存在粗支纱，低支纱，粗糙纱细，光洁纱线，圆柱形卷装以及圆锥形卷装 … 其原因数不胜数。优异的络筒机会将所有的参数都考虑进去，同时，能持续稳定地生产高品质卷装。一旦纱线卷装以不理想的方式卷绕，这种状况会导致下道工序出现问题，从而使得产品处于劣势。这种劣势会消耗大量的时间与金钱，这也正是竞争激烈的纺织行业的致胜要素。因此，SSM与著名的大学合作，开发出特定的纱线排列程序，无论何种纱线，均可使络筒机能够卷绕出完美的卷装。

以图像取代实验室测试
工程师们和数学家们选择特殊的方法，他们并不是测量纱线张力，线密度，材质以及纱线直径，并将这些参数集合至复杂的公式中，而是将SSM的专业知识转化为理论，这样做能够对筒子纱的结构以及密度分布精准预测。从数论中运用这些方法，最终专业技术人员能控制络筒过程中的“混乱动态系统”。

以这套算法为基础，开发出的DIGICONE®2算法能嵌入到络筒机控制系统软件中。通过络筒过程中的高速记录以及借助X线计算机层析成像技术，最终证实了SSM在这一项目上的成功（见对比图像）。结纶：相同结构的络筒机，之前并不总能卷绕出容易染色的筒子，而通过新的软件控制，则达到了这样的目的。

创新带来的竞争力优势
由于SSM与著名大学的合作，这一想法得以最佳地实施。Karaarslan说“DIGICONE®2算法使得我们能够在络筒机的市场上保持领先地位”。目前这种算法已经成功地运用在最新一代SSM机器上，顾客也已实质性地从中获益。

更多有关SSM的解决方案，请联系：
SSM Schärer Schweiter Mettler AG
Neugasse 10, CH-8810 Horgen / Switzerland
L_hc__mss--ofni, www.ssm.ch

What’s a stable electricity supply?

An electricity supply is characterized by frequency, magnitude, waveform and symmetry of the three-phase-voltages. If the following disturbances exceed certain limits then the quality will be affected:

• main power shortages
• jitter light
• voltage variations
• frequency variations
• slow and rapid voltage changes (over-voltage, spikes)
• unbalance of three phase voltage
• harmonic distortion

An exact definition of a stable supply is given in the European Norm (ex. EN50160). SSM assures its machine function correctly if the norm is fulfilled.

How to test the electricity supply

To test if a supply is inside the norm you have to analyse your net over a long time. Variations over the seasons have to be taken into consideration (summer/winter influences etc.). Often a weekly analyse will give you sufficient information about your net. SSM can offer a short analyse of your net. Very often though consumers know their supply. Important are the amount of main power shortages and voltage variations.

How to connect the machine to the supply

A lot of errors can be avoided by connecting a machine correctly:

• Is the grounding system of the machine correct?
• Sufficient cross section of the supply pipe?
• Avoid connecting machines of different power classes to the same main distributor.

How to protect a machine

There are a number of devices that can help to protect a machine, e.g. UPS (unbreakable power interrupt), power stabiliser, flash protector, or net filter. It is important to choose the best and most economical solution. The beside checklist will help you to choose appropriate equipment.

The ratio between double strokes and number of revolutions is kept constant for a certain diameter range. The crossing angle varies only slightly within a range of ±1°. This results in an enhanced package density that does not change with increasing package diameter. So the building of pattern zones is avoided and the package maintains a stable structure without any ribbons. Due to this stable structure, the risk of complete layers “slipping off” during the unwinding process of dyed packages, as known with random winding, is completely eliminated.

The introduction of the XENO platform opened new possibilities for optimizing the winding algorithm. Thanks to this new machine platform, SSM could release DIGICONE® 2, enabling an increase of dye package density by another 10–24% with unchanged dyeing recipes.

For more information about SSM solutions please contact:
SSM Schärer Schweiter Mettler AG
Neugasse 10, CH-8810 Horgen / Switzerland
L_hc__mss--ofni, www.ssm.ch