• Draw Winding
  • Draw Winding

Draw Winding

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  • DP5-S POY

    DIGICONE® fastflex™ POY draw winding machine

    • Tubes

      or cops are the most flexible base for a wide range of package shapes (e.g.: cylindrical - no taper / biconical - double taper / single taper / bottle shape), depending on the winding unit (type of winding)

    • POYPartially oriented yarn

      Also known as Polyester POY, it is the primary form of Polyester yarn. POY is the first form of yarn made by spinning Polyester PET Chips. Mainly used for texturizing.

    • FDY / FOYFully Drawn Yarns

      Obtained by further spinning, stretching of synthetic filament. The fiber has been fully stretched. FDY can be used directly in the textile process.

    • PET / PESPolyester

      Synthetic fiber made from a thermoplastic polymer that contain the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 – 106°C

    • PPPolypropylene (PP)

      Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.

    • PAPolyamid

      Also known as Nylon. PA consists of chemical fibres and are obtained from synthetic polymers. Polyamid is very resistant and tear proof as well as elastic, stretchable and takes just a little moisture up. In addition it is extensively crease-resistant and drip-dry.

    The DP5-S DIGICONE® fastflex™ is designed for draw winding of all types of POY (PES, PA and PP). The flexible and energy efficient machine permits the cost effective production of high quality fully drawn yarns (FDY), that can be tailored-made for technical as well as apparel applications.

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    Technical data DP5-S (SC/SF)

    Types of winding

    DIGICONE® or precision

    Mechanical speed

    up to 1500 m/min (process speed depending on process parameters)

    Package shape

    freely programmable on cylindrical tube

    Traverse length

    100…270 mm electronically adjustable

    Take-up package diameter

    up to 300 mm

    Package weight

    up to 8 kg

    Supply packages (on stationary creel)

    – 1 end with reserve, package diameter up to 400 mm, tube length up to 320 mm
    – up to 2 ends with reserve, package diameter up to 400 mm, tube length up to 320 mm

    Yarns

    POY, FDY/FOY

    DP5-SF count range

    PES, PBT and PP up to 1000 dtex, PA up to 330 dtex

    (coarser counts possible depending on feed material and process parameters)

    DP5-SC count range

    PES, PBT and PP up to 2000 dtex, PA up to 700 dtex
    (coarser counts possible depending on feed material and process parameters)

    Layout / N° of spindles min./max.

    single sided / min. 5 / max. 40

    Gauge

    440 mm

    Feeders / Positions

    individually driven and controlled / independently driven and controlled

    Electrical power (basic power supply)

    400 V, 50 cycles, 3 phases, loadable neutral power line, ground

    Installed power DP5-SF

    yarn path type 1: 2.92 kW per position

    yarn path type 2: 3.15 kW per position

    yarn path type 3: 3.95 kW per position

    yarn path type 4: 4.18 kW per position

    small devices: 2.0 kW per machine

    Installed power DP5-SC

    yarn path type 1: 3.34 kW per position
    yarn path type 2: 3.57 kW per position
    yarn path type 3: 4.37 kW per position
    yarn path type 4: 4.60 kW per position
    small devices: 2.0 kW per machine

    Installed power for options

    fume exhaust system 2200 W per machine, oiling device 15 W per position

    Power consumption (expected average)

    20...50 % of installed power (depending on process parameters)

    Recommendation for compressed air / process air requirement

    compressor with a capacitiy of up to 20 m3 per position and hour with air dryer, oil filter and air tank (~ 3 m3), process air requirement min. 6 bar

    Compressed air for machine operation

    machine operation 6 bar, doffing 6–9 bar

    Process air consumption

    depending on type of jet, according to specification of jet manufacturer

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  • DP5-S

    DIGICONE® fastflex™ draw heat setting winder

    • Tubes

      or cops are the most flexible base for a wide range of package shapes (e.g.: cylindrical - no taper / biconical - double taper / single taper / bottle shape), depending on the winding unit (type of winding)

    • FilamentYarnFilament Yarn

      Synthetic yarn composed of one or more filaments that run the whole length of the yarn. Yarns of one filament are referred to as mono-filament; yarns of several filaments as multi-filament.

    • PET / PESPolyester

      Synthetic fiber made from a thermoplastic polymer that contain the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 – 106°C

    • PAPolyamid

      Also known as Nylon. PA consists of chemical fibres and are obtained from synthetic polymers. Polyamid is very resistant and tear proof as well as elastic, stretchable and takes just a little moisture up. In addition it is extensively crease-resistant and drip-dry.

    • POYPartially oriented yarn

      Also known as Polyester POY, it is the primary form of Polyester yarn. POY is the first form of yarn made by spinning Polyester PET Chips. Mainly used for texturizing.

    • PPPolypropylene (PP)

      Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.

    • PBTPolybutylene Terephthalate

      PBT is similar to other thermoplasic polyesters. Compared to PET, PBT has a slightly lower strenth and rigidity, but a better impact resistance. The yarn has a natural stretch and can be incorporated into sports wear (most common found in swimwear).

    • STSewing Thread

      Sewing threads yarns are especially made to pass rapidly through a sewing machine. It is a fine cord of a fibrous material, made of two or more filaments twisted together. The yarn has to form efficient stitches without breaking or becoming distorted.

    • TYTechnical Yarns

      The yarns are used for technical textile products, manufactured for non-aesthetic purposes, where function (rigidity, strength, dimension stability, design flexibility and economic viability) is the primary criterion.

    The energy efficient DP5-S DIGICONE® fastflex™ draw heat setting machine is designed for technical and twisted filament yarns such as sewing threads. The process is used to advance technological properties of the yarn such as:

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    Technical data DP5-S (SC/SF)

    Types of winding

    DIGICONE® or precision

    Mechanical speed

    up to 1500 m/min (process speed depending on process parameters)

    Package shape

    freely programmable on cylindrical tube

    Traverse length

    100…270 mm electronically adjustable

    Take-up package diameter

    up to 300 mm

    Package weight

    up to 8 kg

    Yarns

    filament sewing thread, twisted technical yarn

    DP5-SF count range

    PES and PA
    yarn path 11: 50 to 1000 dtex
    yarn path 12: 50 to 2500 dtex
    (coarser counts possible depending on feed material and process parameters; upon trials)

    DP5-SC count range

    PES and PA
    yarn path 12: 50 to 4000 dtex
    (coarser counts possible depending on feed material and process parameters; upon trials)

    Layout / N° of spindles min./max.

    single sided / min. 5 / max. 40

    Gauge

    440 mm

    Feeders / Positions

    individually driven and controlled / independently driven and controlled

    Electrical power (basic power supply)

    400 V, 50 cycles, 3 phases, loadable neutral power line, ground

    Installed power DP5-SF

    yarn path 11: 2.24 kW per position
    yarn path 12: 3.57 kW per position

    Installed power DP5-SC

    yarn path 12: 3.57 kW per position

    Installed power for Options

    fume exhaust system: 2200 W per machine

    lubetex™ applicator: 40 W per position

    lubetex™ feeding tank: 100 W per tank

    oiling device: 15 W per position

    Power consumption (expected average)

    20...50 % of installed power (depending on process parameters)

    Compressed air for machine operation

    machine operation 6 bar

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